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Seilkop Industry DivisionsA-G Tool and DieEpcor FoundryHamilton Precision LLCHITECH Shapes and DesignsL & H Tool and Die
Epcor Foundry

Epcor Foundry

425 North Bend Road, Cincinnati, Ohio 45216
Tel: 513-761-1035Fax: 513-761-0368E-Mail: info@seilkopindustries.com
Technical Specifications

Epcor Foundry Information
 Epcor Overview - Epcor Services & Capabilites - Technical Specifications
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Epcor Foundry
Tooling
All tooling built in-house by sister company (HITECH Shapes and Designs)
Prototype (wood, urethane, aluminum) hand made to CNC machined
Production (urethane, aluminum, steel, iron) all CNC machined
Core masks for automatic core setting
Use all types of software (Pro-E, Unigraphics, Catia, AutoCAD, and more)

Castings
Prototype, low volume to high volume
Simple decorative to highly machined, leak tight components
Specialize in highly cored castings

Sand Preparation
PLC controlled batch mulling
Individual batch preparation for each type of casting
Sand screening and aeration for proper sand controls
PLC controlled additive and sand feeders
Complete sand lab for monitoring sand properties

Molding
2 - 20" X 24" horizontally parted, automatic molding lines
Roberts Sinto 20" X 24" (2001 model)
DISA Match 130 (2005 model)
Speeds up to 160 molds per hour
Automated jacket and weight transfer line
PLC controlled (job specific) parameter settings
Automatic core settings

Melting and Pouring
2 Re-verbatory furnaces (5,000 lbs per hour melt capacity)
1 stack / tower furnace melter (3,000 lbs per hour melt capacity)
1 dry hearth furnace (1,500 lbs per hour melt capacity)
1 - 1000 Lb crucible furnace (batch melting for specialty alloys)
All furnace PLC, thermocouple controlled and monitored 24 hours
     through alarm service
All furnaces equipped with Silicon carbide filtering systems
All furnaces equipped with rotary de-gassing system
Automatic pouring via Dosing Pump
Specific gravity monitored and customized for each job

Finishing
Manual de-coring stations
Automatic sound proof de-coring
Manual band sawing
Automated PLC sawing
Manual grinding operation
Automating finishing through trimming cells
Tumble and spinning shot blast systems

Quality
All gages and fixtures calibrated via gage control system
Manual CMM
Spectometer to monitor and certify material certification
Complete traceability via date code system
Manual grinding operation
Various hand gages
Complete sand lab
SPC tracking and monitoring
Mini Tab software
Licensed Metallurgist on staff

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