A Division ofSeilkop Industries, Inc.Seilkop Industries, Inc.
Seilkop Industries, Inc.

Aluminum Sand Casting & Prototype Casting Provided by Epcor Foundry

Epcor Foundry, a division of Seilkop Industries, Inc., offers comprehensive medium to high volume aluminum sand casting & prototyping, automotive casting & finishing services. We specialize in quality and flexibility, providing raw or finished green sand castings including highly cored leak tight castings, rapid prototypes, high speed horizontally parted moldings, and highly automated production castings. Our DISA Match and Sinto machines are the most precise, technologically advanced, machines on the market. We believe that continued capital investment in automation technology and lean manufacturing allows us to provide customers with the highest quality castings at competitive prices.

Casting capabilities include all part sizes from miniature to heavy castings up to 22” x 18”. With a 220 ton capacity sand silo and a stack melting furnace capable of processing 3,000 pounds per hour, capacity is not an issue. The furnaces are equipped with PLC controls and temperature data collection for precise monitoring of furnace conditions. Back-up power and in-furnace filtration maintain material quality en route to the molding machines.

In addition to raw casting, we offer a variety of machining and finishing services such as de-coring, CNC sawing, grinding, vibratory finishing, heat treating, machining and plating. These services are completed with the same precision that has allowed us to grow into an industry leader as a casting supplier to the automotive industry. Our quality system is TS certified and dimensional and material inspections can be performed to customer specifications using precision gauging and CMM equipment. SPC tracking and monitoring as well as part marking for date code traceability are also available. For more information about our aluminum sand casting capability, see the table below, or contact us directly.

Aluminum Sand Casting & Protoype casting Project Showcase

Epcor ISO/TS 16949:2009
Epcor ISO/TS 16949:2009

(PDF - 1.27MB)
PDF
Epcor ISO 9001:2008
Epcor ISO 9001:2008

(PDF - 1.23MB)
PDF

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Associations

American Foundry Society Association
American Foundry
Society Association
NTMA - National Tooling and Manufacturing Association
NTMA - National Tooling
and Manufacturing
Association
Ohio Cast Metals Association
Ohio Cast
Metals Association

Aluminum Sand Casting & prototype casting Capabilities

Molding & Casting Services
Highly Cored Leak Tight Castings
Rapid Prototype Casting
Green Sand Casting
High Speed Horizontally Parted Molding
High Production Automation
Product Capabilities
Heavy Castings
Large Castings
Miniature
Net Shape
Small Components
Casting Process
Chill
Continuous
Counter Pressure
Densification
Impregnation
Loose Pattern
Pressure Tight
Machines
DISA Match
SINTO
Furnace
Stack Melting Furnace (3000 lbs./hour)
PLC Controlled
Temperature Data Collection
Backup Power / Sprinkler System
In Furnace Filtration
Sand Silo
220 tons
Sand Preparation
PLC Controlled Continuous Mulling
Sand Screening & Aeration
Complete Sand Lab
Finishing Services
5-axis CNC Finishing
Automated Saw/Trim Cells
Trim Presses
Casting Mold Type
Automatic Molding
Cope and Drag
Casting Process Materials
Green Sand
Materials
Aluminum
Aluminum Silicon
Tooling Material
Urethane
Aluminum
Steel
Iron
Mold Flask Length
Up to 24 in.
Mold Flask Width
Up to 20 in.
Part Length
Up to 22 in.
Part Width
Up to 18 in.
Additional Services Provided
CNC Machining
De-Coring
Sawing
Grinding
Finishing
Tumble and Spinning Shot Blast
Plating
Heat Treating
Inspection
Gage Control System
Coordinate Measuring Machine (CMM)
Spectrometer (Material Certification)
Quality Control
TS Certified Lab
Full Sand Lab
Traceability (Date Code System)
SPC Tracking and Monitoring
Testing
Cleanliness
Leak Tight
Flow
Production Volume
Medium to High Volume
Prototype to Production

Additional Information

Industries Served
Automotive
Intended Applications
Fueling Components
Oil Filter Adapters
Engine Duct / EGR Components
Cooler Adapters
Manifolds
Super Charger Components
Industry Standards Met
ISO 9001:2008 Certified
Efficiency
Lean Manufacturing
File Formats Accepted
Pro/ENGINEER (Pro-e)
Unigraphics
Catia
SolidWorks
AutoCAD
Surfcam
Solidification Simulation (QuickCast)

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